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光纤连续式激光焊接机工作原理
主要由光纤激光器连续工作,产生高质量光束,用于薄壁材料的快速焊接,激光焊接属于热传导型焊接,通过激光辐射加热工件,控制激光参数使工件熔化形成熔池,实现焊接,可将热量降到的需要量,热影响区变化范围小,且因热传导所导致的变形。整机设备CCD可视系统,随时监测焊接系统、随时监测焊接过程。光纤激光器是新一代近红外光谱范围半导体泵浦的脉冲光纤激光器,它具有良好的光束质量,光纤输出和高的电光转换效率等特点,主要用于焊接薄壁材料和快速焊接,焊接过程属热传导型,即激光辐射加热工件表面,表面热量通过热传导向内部扩散,通过控制激光脉冲的宽度、能量、峰值功率和重复频率等参数,使工件熔化,形成特定的熔池。由于其独特的特点,已成功大量应用于微、小型零件焊接中。
AKM-CHJ
The laser welding belongs to heat conduction welding. The laser radiation is used to heat the workpiece and control the laser parameters to melt the workpiece into a molten pool to realize the welding. The heat can be reduced to the minimum requirement and the range of heat affected zone can be changed. The deformation caused by heat conduction is also the lowest. The whole equipment CCD visual system monitors the welding system and the welding process at any time. Fiber laser is a new generation of near infrared spectrum semiconductor pumped pulsed fiber laser. It has good beam quality, fiber output and high electro-optic conversion efficiency. It is mainly used for welding thin-walled materials and rapid welding. The welding process belongs to heat conduction type, that is, laser radiation heating workpiece surface, surface heat. The quantity diffuses to the interior through heat conduction. By controlling the parameters of laser pulse width, energy, peak power and repetition frequency, the workpiece melts to form a specific molten pool. Because of its unique characteristics, it has been successfully applied to the welding of micro and small parts.
产品特点 Product features
·非接触式连续焊接,不损伤工件,母材不变形;
·激光器使用寿命长达十万小时,维护成本极低;
·操作界面人性化设计,操作简单、易懂、功能强大;
·整机故障率极低,运材无耗材,低功耗,维护简单,综合运行成本低;
·整机设计小巧,可根据场地空间,加工产线不同,灵活调整。
高深宽比,焊缝宽度小,热影响区小,变形小,焊接速度快
焊缝平整、美观,焊后无需处理或只需简单处理工序
光纤激光器电光转换效率高,可高达于25%,能耗极低
光学器件寿命长,基本实现免维护
Product characteristics
· Non-contact continuous welding, no damage to the workpiece, the base metal does not deform;
· The service life of the laser is up to 100,000 hours, and the maintenance cost is very low.
· Humanized design of operation interface, simple operation, easy to understand, powerful function;
· The whole machine has very low failure rate, no consumables, low power consumption, simple maintenance and low comprehensive operation cost.
· The design of the machine is compact, and it can be adjusted flexibly according to the space of the site and different processing lines.
High aspect ratio, small weld width, small heat affected zone, small deformation, fast welding speed
The weld seam is smooth and beautiful. There is no need or simple process after welding.
Fiber laser has high electro-optic conversion efficiency, up to 25%, and very low energy consumption.
Optical devices have long service life and are basically maintenance-free.
应用领域Application field
·适用于各种工件的精密焊接、各种五金材料大批量焊接加工,可焊接平面、圆周、线类型产品以及非标定制产线的精密焊接加工。应用于电子元器件、汽车配件、仪器仪表、精密机械、通讯设备及医疗器械等行业。
application area
· It is suitable for precision welding of all kinds of workpieces and welding of various hardware materials in large quantities. It can be used for precision welding of plane, circumference, line type products and non-standard production line. It is used in electronic components, automotive accessories, instruments, precision machinery, communication equipment and medical equipment and other industries.
技术参数Technical parameter
激光功率 | Laser power | 500W | 1000W | 2000W |
脉冲方式 | Pulse mode | 连续continuity | ||
可连续作业时间 | Continuous operation time | 24hours | ||
整机功率 | Power consumed | 1KW-3KW | ||
电力需求 | Power supply | 220V或380V | ||
冷却方式 | Cooling way | 水冷 |
拥有具备10多年行业设计开发经验的工程师队伍,借鉴欧美先进技术经验,根据客户需求结合产品性能分析,帮助实现客户要求。
根据客户需求从产品建模、使用模拟验证、结构优化、材质选择、生产工艺优化、标准的适用性、质量稳定性、包装运输、综合性价比等多方位精打细算,开发出更适合客户要求的产品。
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